PCB Trace Resistance & Voltage Drop Calculator

Resistance, voltage drop and power loss along a copper trace — from its length, width and copper weight.
Resistance & Drop
Drop vs Length

Trace Resistance, Voltage Drop & Power Loss

R = ρ × L / (W × t)  •  Vdrop = I × R  •  Ploss = I² × R
50mm, 20mil, 1oz, 2A
100mm, 40mil, 2oz, 5A
30mm, 10mil, 1oz, 0.5A, 60°C
mm
mils
A
°C
V
Enter values and press Calculate.

Voltage Drop vs Trace Length

Uses the same width, copper weight, current and temperature as the calculator above — run a calculation there first, then view how voltage drop grows with trace length.

Vdrop vs Trace Length (0–500 mm)

Why Traces Have Resistance — and Why It Matters

Copper is an excellent, but not infinite, conductor. Every trace has a small resistance determined by its geometry: R = ρ×L/(W×t), where ρ is copper's resistivity, L is the trace's length, and W×t is its cross-sectional area (width times thickness). This resistance does two things: it drops voltage along the trace (Vdrop=I×R), so the far end of a long power trace sees less voltage than the source, and it dissipates power as heat (Ploss=I²×R), which is separate from (and in addition to) the current-carrying-capacity heating covered by the Trace Width calculator.

Resistance, voltage drop, and power loss are three different (but related) problems

It is worth being precise about the difference between these three PCB trace concerns, because they are often confused:

A trace can easily pass the IPC-2221 thermal check (it won't overheat) while still causing an unacceptable voltage drop on a long, thin run — especially for low-voltage, high-current supplies (like a 1.0 V core-voltage rail) where even a 20 mV drop is a meaningful percentage of the supply. That is exactly why voltage drop needs its own separate calculation.

QuantityFormula
Trace resistanceR = ρ × L / (W × t)
Voltage dropVdrop = I × R
Power lossPloss = I² × R
Copper resistivity at 20 °Cρ = 1.72×10⁻⁸ Ω·m
Temperature correctionρ(T) = ρ20×(1 + 0.00393×(T−20))

Real-World Applications & Fully-Explained Examples

Worked examples — explained in full

1. 50 mm, 20 mil, 1 oz trace at 2 A, 25 °C. Convert to SI: L=0.05 m, W=20×0.0254 mm=0.508 mm, t=1×0.035 mm=0.035 mm, so cross-section=0.508×0.035=0.01778 mm²=1.778×10⁻⁸ m². At 25 °C, ρ≈1.754×10⁻⁸ Ω·m. R=1.754e-8×0.05/1.778e-8≈0.0493 Ω (49.3 mΩ). Vdrop=2×0.0493≈0.099 V. Ploss=2²×0.0493≈0.197 W.
2. As a percentage of a 5 V rail. Example 1's 0.099 V drop on a 5 V supply is 0.099/5×100≈2.0% — generally acceptable (most designers target under 2–5%).
3. Same trace on a 1 V core rail. The identical 0.099 V drop against a 1 V supply is 9.9% — likely unacceptable, showing why low-voltage rails need much wider or shorter traces than the same current on a higher-voltage rail.
4. Doubling the length. Stretching example 1's trace to 100 mm doubles R to 98.6 mΩ, doubling both the voltage drop (0.197 V) and the power loss (0.395 W) — both scale linearly with length.
5. Doubling the width instead. Widening example 1's trace to 40 mil roughly halves R to 24.7 mΩ, roughly halving the voltage drop to 0.049 V for the same 2 A — resistance is inversely proportional to width.
6. Hot trace correction. If the same example-1 trace (20 mil) has warmed to 60 °C from its own I²R heating, R rises to 56.0 mΩ and the voltage drop to 0.112 V — noticeably more than the 25 °C figure, a self-reinforcing effect worth including in tight designs.

Frequently Asked Questions

How do I calculate PCB trace resistance?

Use R = ρ×L/(W×t), where ρ is copper resistivity (about 1.72×10⁻⁸ Ω·m at 20 °C), L is the trace length, W is its width, and t is its copper thickness (from the oz weight).

How do I calculate the voltage drop along a trace?

Multiply the trace resistance by the current: Vdrop = I×R. This is simple Ohm's law applied to the trace as if it were a small resistor.

What voltage drop is acceptable?

A common design target is keeping voltage drop under about 2–5% of the supply voltage for power traces. Low-voltage rails (below ~2 V) need much tighter absolute drop budgets since the same millivolt drop is a larger percentage.

Is voltage drop the same concern as trace overheating?

No, they are related but different checks. Overheating (ampacity, IPC-2221) asks whether the trace itself gets too hot; voltage drop asks whether the far end of the trace still receives enough voltage. A trace can pass one check and fail the other.

How do I reduce voltage drop on a trace?

Make the trace shorter, wider, or thicker (heavier copper weight) — resistance is proportional to length and inversely proportional to width and thickness. For very high-current paths, a copper pour or busbar reduces resistance dramatically compared with a routed trace.

What is copper's resistivity and does it change with temperature?

Copper resistivity is about 1.72×10⁻⁸ Ω·m at 20 °C, and it rises about 0.393% per °C above that. A trace that has heated up from its own current carries slightly more resistance than the cold calculation suggests.

How do I calculate power loss in a trace?

Use Ploss = I²×R, the standard resistive (I²R) heating formula, using the trace's resistance found from its geometry.

Does trace resistance affect current-carrying capacity (ampacity)?

They are connected (both derive from the same trace geometry) but are usually calculated with different formulas: ampacity uses the empirical IPC-2221 thermal formula, while resistance and voltage drop use simple Ohm's law once you know R.

Why do low-voltage power rails need special attention?

Because the same absolute voltage drop is a much larger percentage of a low-voltage rail. A 100 mV drop is negligible on a 12 V rail (0.8%) but significant on a 1 V core-voltage rail (10%), which can push a chip outside its operating tolerance.

How does trace length affect resistance and drop?

Both scale linearly with length — doubling the length doubles the resistance, the voltage drop, and the power loss (for the same current), since resistance is directly proportional to length.

How does copper weight affect resistance?

Resistance is inversely proportional to cross-sectional area, so doubling the copper weight (thickness) halves the resistance for the same trace width — a common way to cut voltage drop without widening a trace.

Should I use a plane instead of a trace for high-current paths?

Yes, generally. A copper plane or pour has a vastly larger effective width than any practical trace, giving much lower resistance, lower voltage drop, and lower power loss for the same current — the standard approach for power and ground distribution on multi-amp designs.

Related Calculators

Trace Width CalculatorPCB Trace Temperature RiseCopper Weight ConverterAll Calculators