Transformer Core & Copper Loss Calculator

Break total loss into constant iron loss and load-dependent copper loss, with a visual crossing-point chart.
Loss Breakdown

Iron Loss vs Copper Loss

Pfe = constant  •  Pcu(x) = x² × Pcu(rated)  •  Ptotal(x) = Pfe + Pcu(x)
Pfe=300W, Pcu=800W, 100% load
Pfe=120W, Pcu=450W, 75% load
W
W
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Enter values and press Calculate.

Loss vs Load (0–125%)

Iron loss Pfe (constant) Copper loss Pcu(x) (∝ x²) Total loss

Iron Loss vs Copper Loss

A transformer's total loss has two very different characters. Iron (core) loss Pfe — made of hysteresis and eddy-current loss in the laminated core — depends only on the applied voltage and frequency, so it is present continuously and stays essentially constant regardless of load, even at no load. Copper loss Pcu is I²R heating in the windings, so it is zero at no load and grows with the square of the load current: Pcu(x) = x²·Pcu(rated).

QuantityFormula
Iron loss (any load)Pfe = constant (hysteresis + eddy current)
Copper loss at load xPcu(x) = x² × Pcu(rated)
Total lossPtotal(x) = Pfe + Pcu(x)
Losses equal atx* = √(Pfe / Pcu(rated))

Because copper loss is a parabola (x²) and iron loss is a flat line, they cross at x* = √(Pfe/Pcu) — the same load point where efficiency peaks (see the Efficiency & Regulation calculator). Understanding the two loss types separately helps in diagnosing where energy is wasted: iron loss is a "standing charge" whenever the transformer is energised, while copper loss only appears when current flows.

Real-World Applications & Examples

Worked examples

1. Full load. Pfe=300 W, Pcu=800 W at 100%: total=300+800=1100 W.
2. Half load. Same transformer at 50%: Pcu=0.5²×800=200 W; total=300+200=500 W — less than half the full-load loss.
3. No load. At x=0, Pcu=0, so total loss = Pfe = 300 W — this is what a transformer wastes even feeding nothing.
4. Crossing point. x*=√(300/800)=61.2% — below this load, iron loss dominates; above it, copper loss dominates.
5. Overload. At 125% load: Pcu=1.25²×800=1250 W; total=300+1250=1550 W, well above the rated 1100 W design point.
6. Lightly-loaded transformer. A transformer run at only 20% load has Pcu=0.04×800=32 W but still pays the full 300 W of iron loss — showing why oversizing hurts light-load efficiency.

Frequently Asked Questions

What is core (iron) loss in a transformer?

It is the energy lost in the laminated steel core from hysteresis (repeated magnetisation) and eddy currents. It depends on the applied voltage and frequency, not on the load current, so it is present continuously whenever the transformer is energised.

What is copper loss?

Copper loss is I²R heating in the primary and secondary windings caused by their resistance. It is zero at no load and grows with the square of the load current, so it dominates at high load.

How do I measure iron loss?

With an open-circuit test: apply rated voltage to one winding with the other open. The input power measured (with negligible current in the open winding) is essentially the iron loss, since there is almost no copper loss.

How do I measure copper loss?

With a short-circuit test: short one winding and apply just enough reduced voltage to circulate rated current. The input power measured is essentially the copper loss at that current, since core flux (and hence iron loss) is very low.

Why does copper loss depend on the square of the load?

Power dissipated in a resistance is P = I²R. Since current scales linearly with load fraction x, copper loss scales as x² — doubling the load current quadruples the copper loss.

What happens to iron loss at partial load?

It stays essentially unchanged, because iron loss depends on the applied voltage and frequency (usually held constant), not on the load current. A transformer at no load still dissipates its full iron loss.

Where do iron loss and copper loss become equal?

At load fraction x* = √(Pfe/Pcu(rated)). This is also the load at which the transformer's efficiency is at its maximum.

How can I reduce iron loss?

Use thinner laminations and low-loss (grain-oriented or amorphous) core steel to reduce hysteresis and eddy-current loss. This is a design/material choice, not something the user can change after purchase.

How can I reduce copper loss?

Use larger-gauge (lower-resistance) winding conductors, shorter winding lengths, and better conductor packing. In operation, running the transformer nearer its optimum load (not chronically overloaded) limits copper loss.

Is total loss the same as heat generated?

Yes. Both core and copper losses ultimately appear as heat in the transformer, which must be removed by natural or forced cooling to keep the windings and insulation within their temperature rating.

Why do utilities care about no-load loss?

Distribution transformers are energised 24/7 even when lightly loaded, so their iron loss is a continuous, unavoidable energy cost across the whole grid, which is why efficiency standards specifically regulate no-load loss.

How does this relate to the efficiency calculator?

This tool shows the loss breakdown directly; the Efficiency & Regulation calculator uses the same Pfe and Pcu figures to compute efficiency at each load and find the same maximum-efficiency crossing point.

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